Advanced Navigation
Intern Production Engineer
I helped build, test and improve precision navigation systems, from fibre-optic assembly to more reliable production processes.
Technical contributions
- Assembly, calibration & verification
Electromechanical assembly, precision soldering and fibre-optic splicing for Inertial Navigation Systems (INS) and Fibre Optic Gyroscopes (FOGs). Performed calibration, verification testing and First Article Inspections, and designed and validated production jigs, fixtures and hardware/software tooling.
- Fault investigation & corrective action
Investigated quarantined and returned (RMA) units using 5 Whys, Ishikawa diagrams and Failure Mode and Effects Analysis (FMEA). Documented diagnostics and build instructions, working with R&D on corrective and preventative actions.
- Production quality & cleanroom practice
Refined INS/FOG processes using good manufacturing and design practices, Design for Manufacturing (DFM) and ISO 9001-aligned quality documentation. Supported New Product Introduction (NPI), led cross-functional engineering KPIs, and implemented ISO 14644 cleanroom procedures with training for engineers, interns and technicians.
- Engineering trials & decisions
Led controlled experiments on solutions and materials, coordinated technicians, analysed results and wrote formal technical reports. Presented recommendations to engineering leaders, balancing performance, productivity and production requirements.
